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Senior Lead Process Engineer Job


Location: 

King of Prussia, PA, United States

Employment Type:  Regular
Category:  Engineering & Technology
Posting Date:  Jun 15, 2022

Member of the Fluorospecialties BU Process Technology organization.

Located in King of Prussia supporting Fluorospecialties BU, directly reporting to Global Process Technology.

 

RESPONSIBILITIES

 

Support R&D

  • Interface with regional and global R&D leading to piloting and other scale up activities, process technology development and subsequent process engineering.
  • Run pilot studies at Arkema’s facilities or at vendors.

Support process conceptual studies

  • Conduct basic engineering work and process analysis on complex plant unit operations.
  • Study process alternatives and develop preliminary economics analysis.
  • Utilize process-modeling software such as Aspen and interpret data to generate solutions.

Prepare process-engineering packages

  • Prepare PFD’s, P&ID’s, heat and material balances, etc.
  • Use knowledge of safety regulations and environmental issues, and incorporate them into engineering work.
  • Participate and lead Hazard Reviews.  Lead Hazop action closure.

Support tolling operations 

  • Initiate Fluorospecialties processes at tolling operations
  • Support to Fluorospecialties operations at tolling facilities

Support plants

  • Coordinate process tests with plants and provide oversight.        
  • Develop and lead small capital projects and provides process support to larger capital projects.
  • Support operations. Give direction to hourly workers and hold accountable for results.
  • Assist operations as needed during deviations; use analysis skills for troubleshooting, turnaround support, etc.
  • Will assume the role of team leader or subject matter expert as needed and may establish priorities for employees or teams.

 

CONTEXT

Will require domestic and occasional international travel up to 25%

  • Supports the site HES policy and complies with all regulatory and internal requirements
  • Participates in HES activities provided by site management and Arkema Inc. (e.g., Behavioral Base Safety, Safe Start, etc.)
  • Supports and promotes the reporting of all health, safety, environmental, near-miss, accident or injury incidents

 

QUALIFICATIONS

  • Bachelor Degree in Chemical Engineering is required.
  • Higher degree candidates (MS ChE) as well as higher experience level candidates will be able to provide higher value in this role. 
  • Additional certifications, such as lean six sigma are preferred. 
  • More than 10 years industrial experience in multiple process engineering/technology roles and/or businesses is required.
  • Experience in supporting occupational safety activities at the site is preferred.
  • Prior Fluorospecialties experience is a plus.

 

COMPETENCIES

  • Deep understanding of process chemistry and engineering. Independently identifies bottlenecks and opportunities in the process and recognized technical leader.
  • Efficient use of six sigma tools and develops project opportunities based on data analysis. Coaches less experienced engineers to use appropriate data analysis tools. Applies knowledge gained from previous assignments and shares/uses information between plants to solve problems.
  • Continues external training and learning (e.g.. AICHE courses) or maintains PE certification. Be able to provide core-training courses, if opportunity or need arises.  Documented customized development plan to career direction.
  • Deep understanding of technology, unit operations, and control technology at multiple sites and unit operations within BU. Able to apply expertise across BUs.  Helps others with Arkema methods and tools.
  • BU recognized technology leader. Develops expertise in Fluorospecialties.  May be tasked to provide cross-BU support.  Expertise in R&D support and scale up.
  • Responsible for developing and implementing solutions to close compliance items for sites, makes recommendations for sites within BU on effective cause analysis and gap closure concepts.
  • Is a PHA team leader and may acquire PHA facilitation skills.  SME for safety integrity level (SIL) calculation. Has fundamental understanding of PSM/RMP core elements
  • Leads efforts to develop and analyze options in a capital projects by assessing all considerations (technical, financial, safety, environmental). Well-versed in AGATE and coaches less experienced engineers to use the methodology.
  • Actively networks and consults with members within and outside BU; focal point for issue resolution by BU management.  Actively participates in corporate initiative(s).  Skilled leader of Arkema work processes. Messaging, presentations and written reporting to BU audience.
  • Has network outside BU and/ or externally (e.g.. AICHE, CCPS, etc.). Mentors less experienced engineers outside of BU.
  • Contributes to BU specific intellectual property activities.
  • Expert in completion of CSR deliverables for projects and plant support programs.  Knowledge and application of CSR related technologies.
  • Expert in multiple manufacturing digital tools.  Mentors others inside BU.  Well versed in new digital developments applied at Arkema.
  • Application of multiple manufacturing digital tools, simulation and databases.  Brings new Arkema tools to BU.  May lead digital portfolio at site.

Building on its unique set of expertise in materials science, Arkema offers a portfolio of first-class technologies to address ever-growing demand for new and sustainable materials. With the ambition to become in 2024 a pure player in Specialty Materials, the Group is structured into three complementary, resilient and highly innovative segments dedicated to Specialty Materials - Adhesive Solutions, Advanced Materials, and Coating Solutions - accounting for some 80% of Group sales, and a well-positioned and competitive Intermediates segment. Arkema offers cutting-edge technological solutions to meet the challenges of, among other things, new energies, access to water, recycling, urbanization and mobility, and fosters a permanent dialogue with all its stakeholders. The Group reported sales of €9.5 billion ($10.6 billion) in 2021, and operates in 55 countries with 20,500 employees worldwide.

The diversity of its employees is an asset that the Arkema group wants to preserve. Its non-discrimination policy applies to recruitment, salary levels and career management. The Arkema group is committed to ensuring diversity among its employees.

Arkema Inc. provides equal employment opportunities (EEO) to all employees and applicants for employment without regard to race, color, religion, sex, national origin, age, disability or genetics. In addition to federal law requirements, Arkema Inc. complies with applicable state and local laws governing nondiscrimination in employment in every location in which the company has facilities. This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence.


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