Reliability Engineer Job
Clear Lake, TX, United States
JOB SUMMARY
This position is in the Engineering and Reliability Department and reports to the Engineering and Reliability Manager.
Static Equipment Reliability engineer:
- Provides guidance on static equipment design/specification, performs fitness for service evaluation using 3rd party contractor, perform bolted joint assembly torque calculations, select compatible gaskets based on process condition, review current piping specification/fluid code and make revisions as applicable
- Drive continuous improvement for static equipment reliability at Arkema Clear Lake Plant in collaboration with Arkema North America Center for Manufacturing Excellence (CFME) on key reliability initiatives.
- Leads/supports static equipment, including process piping, rerate evaluations using 3rd party contractors.
- Perform Failure Mode and Effects Analysis (FMEA) and Root Cause Analysis (RCA) using
- Supports Arkema Clear Lake Mechanical Integrity, Maintenance, Operations, Turnaround, Capital Project, Process Technology, and HES teams.
- Accountable for interaction in a team environment and works closely with plant personnel and contractors.
- Must provide metrics and accountability driven leadership and show a high degree of self-motivation and initiatives.
ESSENTIAL DUTIES AND RESPONSIBILITIES
- Daily static equipment reliability activities - 40%
- Leadership- accountability for development, implementation, and continuous improvement of the Clear Lake Plant static equipment reliability program to become model for other plants in Coating Solutions Platform
- Responsible for establishing appropriate team to set targets and continuously improve for static equipment reliability to ensure static equipment reliability is managed at acceptable risk levels.
- Drive static equipment reliability program to ensure timely completion of the action items and incident investigations due to fixed equipment failure.
- Communication -5%
- As part of corporate CFME pool of resources, facilitate static equipment reliability Best Practice Sharing across Arkema North America (where appropriate)
- Works effectively with several cross-functional teams and communicating effectively with all levels of the organization
- Accountable to assist plant management in establishing an acceptable level of risk for static equipment reliability across the plant
- Provides strategic insight to the site static equipment annual operating cost, strategic plan, and capital budget
- Being the recognized expert of static equipment reliability, standards, and maintenance
- Accountable for communication of static equipment reliability status to appropriate stakeholders
- Failure Analysis - 15%
- Leadership accountability to ensure that data collected is accurate and addresses the appropriate failure modes for fixed equipment at the facility
- Responsible to ensure that adequate resources are available to perform any required fitness for service evaluations or failure analyses
- Provide management team with well written and oral presentations with necessary information and supporting analysis to make appropriate business decisions.
- Develop/approve equipment repairs per local/national codes and RAGAGEPs.
- Evaluate failure areas to propose material of construction and other design changes to be used in the capital plan. Document Management - 5%
- Leadership accountability to ensure that procedures are in place to define static equipment reliability strategies based on evaluated or expected risk
- Utilizing proper Arkema documentation systems as the location for all records in static equipment reliability program
- HES Support and MOC Actin Items – 5%
- Ensuring safe procedures and processes followed by all team members.
- Championing continuous improvement for the department in all areas of HES
- Ensure static equipment reliability program meets/exceeds local/national regulatory compliance/RAGAGEPs.
- Plant Support – 30%
- Provide input into the plant fixed and capital budgets to ensure static equipment improvement plans are budgeted.
- Accountable to ensure equipment falling below the acceptable level of risks is mitigated in a timely fashion.
- Fostering a productive working relationship between Engineering and Reliability, production, maintenance, HES, and process technology departments.
- Guides plant in following maintenance welding/ASME/API procedures
- Developing an effective look ahead program to manage static equipment reliability and integrate into Turnaround (TAR) planning and capital project budgeting.
MINIMUM QUALIFICATIONS AND EDUCATION REQUIREMENTS #LI-MS1
Min Years of Experience |
|
Education and area of focus
|
|
Certifications/Trainings: |
|
Competencies -Knowledge Skills & Abilities (KSAs) |
|
HES Requirement – All Jobs |
|
Job Segment:
Facilities, Manufacturing Engineer, Compliance, Construction, Mechanical Engineer, Operations, Engineering, Legal